I run a kellenberger 1500 U at a die shop. I was originally a lathe guy but took on this position when the head grinder retired. I was taught under the method of if its not working, change things until they do. I was never taught to even balance a wheel or proper dressing etiquette and had to learn alot on my own. I don't want to sound green, but I still am. My standard tolerances are +/.
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0002 on diameter but I routinely grind locating pins to +/. We recently purchased a Jones and shipman suprema 650. Its a quirky machine and does okay. The problem is that I have no clue where to start on feeds and speeds as what works manually doesn't translate. Right now I grind by 'feel' and with the cnc I can only feed rate override mid cycle.
Most of my parts are hardened 4140, 4150, S-7, D-2, or O-1. Now I am getting into taper grinding and while my parts are coming out good, my cycle times are far to long for us to be profitable. Is there a definitive guide to OD ID grinding that's more advanced with possibly some cnc thrown in? And tips for taper grinding?